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Evidence Guide: MEM27009 - Diagnose and rectify braking systems

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM27009 - Diagnose and rectify braking systems

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
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Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

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Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

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Check and assess braking system

  1. Identify braking system types, components and arrangements, including anti-lock systems
Identify braking system types, components and arrangements, including anti-lock systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Apply knowledge of friction and heat principles and component functions to check and assess braking system operation

Completed
Date:

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Assess braking system, including control devices, for compliance with relevant specifications, regulations and standards

Completed
Date:

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Assess serviceability of friction materials, discs and drums

Completed
Date:

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Evidence:

 

 

 

 

 

 

 

Assess braking system communication and control modules and bus connections for correct operation and compliance with specifications

Completed
Date:

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Evidence:

 

 

 

 

 

 

 

Measure and record minimum operating dimensions and determine corrective action

Completed
Date:

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Evidence:

 

 

 

 

 

 

 

Diagnose faults to component level and determine appropriate corrective action

Completed
Date:

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Rectify and overhaul braking system components

  1. Interpret characteristics of surface finishes and wear patterns associated with braking components
Interpret characteristics of surface finishes and wear patterns associated with braking components

Completed
Date:

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Interpret measurements and part condition when determining reuse/replacement

Completed
Date:

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Remove braking system components and disassemble

Completed
Date:

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Clean components using appropriate fluid and procedure

Completed
Date:

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Adjust friction material to reaction member clearance to specification

Completed
Date:

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Ensure system is free of leaks/restrictions after repair work

Completed
Date:

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Adjust all levers, linkages and pedal clearances to specifications

Completed
Date:

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Evidence:

 

 

 

 

 

 

 

Recommission and test braking system according to manufacturer recommendations or appropriate standard/regulation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge
Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Braking system arrangements include one (1) or more of the following:

air

hydraulic

air over hydraulics

mechanical

electric

disc

multi-wet disc

drum

wheel brakes

track brakes

anti-locking braking systems

transmission brakes and service

park and emergency brakes

Braking system control devices include one (1) or more of the following:

communication and control circuit cabling and connectors

bus systems

data logger connections for braking system

power circuits and connectors for modules

Relevant regulations/standards include one (1) or more of the following:

Australian Design Rules

mines regulations

transport regulations